Volkswagen ID.4: Bonnet
Assembly overview - bonnet
- Bonnet
- ⇒ Rep. gr. 55 ; Removing
and installing
bonnet
- ⇒ Rep. gr. 55 ; Adjusting
bonnet
- Striker pin
- ⇒ Rep. gr. 55 ; Removing
and installing
striker pin
- ⇒ Rep. gr. 55 ; Adjusting
striker pin
- Nut
- Adjusting buffer
- Qty. 4
- ⇒ Rep. gr. 55 ; Setting
adjusting buffer
- Hinge
- ⇒ Rep. gr. 55 ; Removing
and installing
hinge
- ⇒ Rep. gr. 55 ; Adjusting
hinges
- Nut
- Bolt
- Bonnet stay
- ⇒ Rep. gr. 55 ; Removing and installing bonnet stay
- Bonnet lock
- With bonnet contact switch - F266-
- ⇒ Rep. gr. 55 ; Removing and installing bonnet
- ⇒ Rep. gr. 55 ; Adjusting bonnet
- Bolt
- Qty. 2
- Renew after removing
- 12 Nm
- Rubber grommet for bonnet stay
- Retainer for bonnet stay
- Bolt
- Bolt

- Bonnet mounting
- Bolt
Assembly overview - Bowden cable
Overview shows a left-hand drive vehicle as an example
- Bonnet lock operating lever
- ⇒ Rep. gr. 55 ; Removing
and installing
bonnet lock operating
lever
- Bolt
- Mounting bracket
- Expansion nut
- Bowden cable
- From mounting bracket
-3- to Bowden cable
coupling -7-
- ⇒ Rep. gr. 55 ; Removing
and installing
Bowden cable
- Grommet
- Bowden cable coupling
- Electrical connector for
bonnet contact switch - F266-
- Bowden cable
- From Bowden cable
coupling -7- to bonnet
lock -10-.
- ⇒ Rep. gr. 55 ; Removing
and installing
Bowden cable
- Bonnet lock
- With bonnet contact
switch - F266-
- ⇒ Rep. gr. 55 ; Removing
and installing bonnet lock
- Bolt

Removing and installing bonnet
Removing
- Remove spray jets -5- ⇒ Electrical system; Rep. gr. 92 ;
Window washer system; Removing and installing spray jets .
- Pull out washer fluid hose and electrical wires -4-.
- Loosen nuts -2- of hinges -3-.
Important
- A second person is required for the following steps.
- Unhook bonnet stay -6- from bonnet -1-.
- Unscrew nuts -2-.
- Remove bonnet -1-.

Installing
Install in reverse order of removal, observing the following:
NOTICE
Risk of damage to electrical wire if not installed straight.
- Do not kink electrical wire and route in a curve.
- Install washer fluid hose and electrical wires.
- ⇒ Rep. gr. 55 ; Adjust bonnet .
Tightening torques
- ⇒ Rep. gr. 55 ; Assembly overview - bonnet
Adjusting bonnet
Special tools and workshop equipment required
Important
- The vehicle must be standing on its wheels and on a level
surface to ensure proper adjustment of the bonnet.
- Bonnet must engage in bonnet lock without excessive force.
- Striker pin must enter bonnet lock in centre.
The bonnet is correctly adjusted when the following applies in
closed condition:
- Gaps are even
- Contours are flush with each other
- Bonnet does not protrude too far inwards or outwards
- Adjust adjusting buffers ⇒ Rep. gr. 55 ; Adjusting adjusting
buffers .
- Adjust hinges ⇒ Rep. gr. 55 ; Adjusting hinges .
- Adjust bonnet lock ⇒ Rep. gr. 55 ; Adjusting bonnet lock .
- Adjust striker pin ⇒ Rep. gr. 55 ; Adjusting striker pin
- Check gaps with setting gauge - 3371- , observing ⇒ Rep.
gr. 00 ; front gaps while doing so.
Adjusting hinges
Special tools and workshop equipment required
The procedure is described for the left side of vehicle as an
example.
Note
The bonnet can be centred between the wings in direction of
-arrow C- and in direction of -arrow D-.
- Loosen nuts -2- to adjust hinge -1- in direction of -arrow Cor
in direction of -arrow D-.
Note
The height of the bonnet relative to the wings can be adjusted
in direction of -arrow B-.
Note
The bonnet can be adjusted relative to the bumper cover in
direction of -arrow A-.
- Loosen bolts -3- to adjust hinge -1- in direction of -arrow Aor
in direction of -arrow B-.
- Verify gaps using setting gauge - 3371- . Observe ⇒ Rep.
gr. 00 ; Gaps - front when doing this.
- Apply corrosion protection measures to hinges -1-, nuts -2-
and bolts -3- ⇒ Corrosion protection on body, attachments
and welded parts .

- ⇒ Rep. gr. 55 ; Adjust adjusting buffers .
Tightening torques
- ⇒ Rep. gr. 55 ; Assembly overview - bonnet
Adjusting striker pin
- Adjust striker pin in direction of -arrow A- to align it centrally
relative to bonnet lock.
- Loosen nuts -2- to adjust striker pin -1- in direction of
-arrow A-.
Important
- Do not use striker pin to align bonnet centrally in direction of
-arrow A-.
- Striker pin must enter bonnet lock in centre

Tightening torques
- ⇒ Rep. gr. 55 ; Assembly overview - bonnet
Setting adjusting buffers
Adjusting buffers stabilise the bonnet and provide shock absorption.
- Adjust bonnet lock ⇒ Rep. gr. 55 ; Removing and installing
bonnet lock .
- Adjust striker pin ⇒ Rep. gr. 55 ; Adjusting striker pin .
Note
Adjusting buffers offer stability and protect against impact. Applying
too much pressure on the rubber buffer will result in a
malfunction.
- Turn adjusting buffer -1- in direction of -arrow A- or
-arrow B-.
Important
- When bonnet is closed, adjusting buffers -1- must have light
contact with stop buffers.

Adjusting bonnet lock
Special tools and workshop equipment required
Important
- Do not use bonnet lock to align bonnet centrally in direction
of -arrow A-.
- Striker pin must enter bonnet lock in centre. ⇒ Rep. gr. 55 ;
Adjusting striker pin
Note
The bonnet can be adjusted relative to the front bumper cover
in direction of -arrow B-.
- Loosen bolts -2- to adjust bonnet lock -1- in direction of
-arrow A- or direction of -arrow B-.
- Verify gaps using setting gauge - 3371- . Observe ⇒ Rep.
gr. 00 ; Gaps - front when doing this.
- Apply corrosion protection measures to bolts -2- ⇒ Corrosion
protection on body, attachments and welded parts .

Tightening torques
- ⇒ Rep. gr. 55 ; Assembly overview - bonnet
Removing and installing bonnet lock
Removal and installation are described for a left-hand drive
vehicle as an example.
Removing
- Remove lock carrier ⇒ Rep. gr. 50 ; Removing and installing
lock carrier .
- Unclip Bowden cable -2- and electrical wire -5- from retainers
-7-.
- Unscrew bolts -3-.
- Remove bonnet lock -1- in direction of -arrow A- from lock
carrier -6-.
- Unclip electrical wire -5- from bonnet lock.
- Slightly pull retainer -4- in direction of -arrow B- off bonnet
lock -1-, and detach Bowden cable -2- in direction of
-arrow C-.

Installing
Install in reverse order of removal, observing the following:
Tightening torques
- ⇒ Rep. gr. 55 ; Assembly overview - Bowden cable
Removing and installing striker pin
Removing
- Unscrew nuts -2-.
- Remove striker pin -1- from bonnet.

Installing
Install in reverse order of removal, observing the following:
- ⇒ Rep. gr. 55 ; Adjust striker pin .
Tightening torques
- ⇒ Rep. gr. 55 ; Assembly overview - bonnet
Removing and installing bonnet lock operating lever
Bonnet lock operating lever is referred to hereafter as operating
lever.
Removal and installation are described for a left-hand drive
vehicle as an example.
Removing
- Pull operating lever -1-, and hold it in this position.
- Using commercially available screwdriver, pull retaining clip
-2- in direction of -arrow A- out of operating lever -1-.
- Detach operating lever -1- from mounting bracket -3- in direction
of -arrow B-.

Installing
Install in reverse order.
Removing and installing hinge
Removal and installation are described for the right vehicle side
as an example.
Removing
- Remove bonnet ⇒ Rep. gr. 55 ; Removing and installing
bonnet .
- Unscrew bolts -2-.
- Pull off hinge -1-.

Installing
Install in reverse order of removal, observing the following:
- Apply corrosion protection measures to bolts.
Observe instructions in the paintwork manual ⇒ Corrosion protection
on body, attachments and welded parts .
- ⇒ Rep. gr. 55 ; Adjust bonnet .
Tightening torques
- ⇒ Rep. gr. 55 ; Assembly overview - bonnet
Removing and installing Bowden cable
Removal and installation are described for a left-hand drive
vehicle as an example.
Removing
- Remove lower A-pillar trim ⇒ General body repairs, interior;
Rep. gr. 70 ; Trims, interior; Removing and installing lower
A-pillar trim .
- Remove footwell cover on driver side ⇒ General body repairs,
interior; Rep. gr. 68 ; Compartments/covers; Removing
and installing footwell cover on driver side .
- Remove front wheel housing liner on driver side ⇒ Rep.
gr. 66 ; Removing and installing front wheel housing liner .
- Remove wiper motor - V- ⇒ Electrical system; Rep. gr. 92 ;
Windscreen wiper system; Removing and installing wiper
motor [V] .
- Detach Bowden cable -1- in direction of -arrow A- from
mounting bracket -2-.

- Pull Bowden cable coupling -1- in direction of -arrow A- off
carrier -3-.
- Pretension Bowden cable -2- in direction of -arrow B-, and
hold it in this position.

- Open cap -1- of Bowden cable coupling -2- in direction of
-arrow A-.
- Remove Bowden cable -3- in direction of -arrow B- from
Bowden cable coupling -2-.

- Pull Bowden cable -1- together with grommet -2- in direction
of -arrow A- off body, and remove it.

Installing
- Guide Bowden cable -1- with grommet -2- in direction of
-arrow A- through opening in body -3- towards vehicle interior.
- Push grommet -2- into opening in body -3-.
- Make sure that grommet -2- is seated correctly.

NOTICE
Risk of malfunction of the bonnet lock due to incorrect position
of the Bowden cable in the Bowden cable coupling.
If the Bowden cable is installed in the wrong position, the
bonnet can no longer be opened.
- Make sure that the Bowden cable is correctly positioned in
the Bowden cable coupling.
- Always carry out a functional check before closing the bonnet.
- Attach Bowden cable -1- in direction of -arrow A- to Bowden
cable coupling -2-.
- Use cap -3- of Bowden cable coupling -2- to fix Bowden
cable -1- in position, but do not close cap -3-.
- Pretension Bowden cable -1- in direction of -arrow B-, and
hold it in this position.
- Close cap -3- in direction of -arrow C-.

- Relieve tension from Bowden cable -1- in direction of
-arrow A-.
- Secure Bowden cable coupling -3- in direction of -arrow Bon
carrier -2-.

- Attach Bowden cable -1- in direction of -arrow A- to mounting
bracket -2-.

Further installation is carried out in reverse order of removal.
Observe the following when doing this:
- Perform functional check.
- Close bonnet.
Removing and installing bonnet stay
Special tools and workshop equipment required
- bonnet support - VAS 501 003-
Removal and installation are described for vehicles with bonnet
stay on right as an example.
Bonnet stay mounting design is model-specific.
Removing
NOTICE
Risk of damage to adjacent components caused by a loose
bonnet.
Risk of paint damage.
- Support bonnet using bonnet support - VAS 501 003- .
- Pull bonnet stay -1- out of clip -2-.
- Swivel bonnet stay -1- out of mounting on lock carrier.
- Remove bonnet stay -1- in direction of -arrow B-.

Installing
Install in reverse order.