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Volkswagen ID.4 Owners & Service Manuals

Volkswagen ID.4: Charging flap unit

Volkswagen ID.4 (E21) 2021-2025 Service Manual / General information - high-voltage / Bonnet, rear lid / Charging flap unit

Assembly overview - charging flap unit

  1. Charging flap unit
  •  Renew after removing
  • ⇒ Rep. gr. 55 ; Removing and installing charging flap unit
  1. Charging flap
  • ⇒ Rep. gr. 55 ; Removing and installing charging flap
  1. Charging socket cap
  2. Water drain hose
  3.  Actuator for high-voltage charging flap lock 1 - F496-
  • ⇒ Rep. gr. 57 ; Removing and installing actuator for high-voltage charging flap lock 1 [F496]
  1. Bolt
  • Qty. 2
  • 1.5 Nm
  1. Bolt
  • Qty. 2
  • 1.5 Nm
  1. LED module for charging socket 1 - L263-
  • ⇒ Rep. gr. 55 ; Removing and installing LED module for charging socket 1 [L263]

Volkswagen ID.4. Assembly overview - charging flap unit

Removing and installing charging flap unit

Special tools and workshop equipment required

  • wedge set - VAS 895 015-

Removing

Important

  • The charging flap unit cannot be removed free of damage.
  • When renewing components, identification labels from old parts indicating the corresponding spare part numbers in the ⇒ Electronic parts catalogue (ETKA) must be attached to the respective new parts as required by registration regulations.
  • Renew any illegible or damaged identification labels and information or warning signs found on components of this vehicle, and affix the new ones in the same location. For allocation, see ⇒ Electronic parts catalogue (ETKA) .

Note

Locking devices of charging flap unit -1- are located at height of swage lines -3- and -arrow A- to -arrow E-. The number and position of the locking devices depends on the model.

  • Spray soapy solution onto edge of charging flap unit -1-.
  • Guide wedge number 26 -2- from wedge set - VAS 895 015- between edge of charging flap unit -1- and side panel -4- and release locking devices. Guide wedge No. 8 from wedge set - VAS 895 015- into gap between edge of charging flap unit -1- and side panel -4-, and leave it inserted.
  • Release locking devices in the sequence -arrow A- to -arrow E- using wedge number 26 from wedge set - VAS 895 015- .

Volkswagen ID.4. Removing and installing charging flap unit

NOTICE

Risk of damage caused in the process of swinging out the charging flap unit.

Risk of paint damage.

  • Fold in charging flap.
  • Swing charging flap unit -1- in direction of -arrow A- out of side panel -3-. While doing so, fold in charging flap enough so that it does not come into contact with side panel -3-.
  • Disconnect electrical connectors.
  • Pull out charging flap unit -1- together with water drain hose -2- in direction of -arrow B-.
  • Detach water drain hose -2- from charging flap unit -1-.

Volkswagen ID.4. Removing and installing charging flap unit

Installing

Install in reverse order of removal, observing the following:

  • Insert water drain hose -2- in direction of -arrow A- through opening in charging flap unit -1- and then pull it through to stop.
  • Insert water drain hose -2- in direction of -arrow B- into side panel -3-.

NOTICE

Risk of damage caused in the process of swinging in the charging flap unit.

Risk of paint damage.

  • Fold in charging flap.

Volkswagen ID.4. Removing and installing charging flap unit

  • Swing charging flap unit -1- in direction of -arrow C- into side panel -3-. Fold in charging flap enough so that it does not come into contact with side panel -3-.
  • Connect electrical connectors.
  • Push charging flap unit -1- in direction of -arrow D- against side panel until locking devices engage.
  • Perform functional check with charging flap open.

Removing and installing charging flap

Special tools and workshop equipment required

  • scraper set - VAS 6845-
  • When renewing components, identification labels from old parts indicating the corresponding spare part numbers in the ⇒ Electronic parts catalogue (ETKA) must be attached to the respective new parts as required by registration regulations.
  • Renew any illegible or damaged identification labels and information or warning signs found on components of this vehicle, and affix the new ones in the same location. For allocation, see ⇒ Electronic parts catalogue (ETKA) .

Removing

  • Push wedge no. 3 -3- from scraper set - VAS 6845- in direction of -arrow A- between charging flap -1- and charging flap unit-2-.
  • Unclip charging flap -1- in direction of -arrow B- from fastener -4-.
  • Push charging flap -1- in direction of -arrow C-, and detach it.

Volkswagen ID.4. Removing and installing charging flap

Installing

Install in reverse order of removal, observing the following:

  • Fit charging flap -1- in direction of -arrow A- onto charging flap unit -2-.
  • Push charging flap -1- in direction of -arrow B- onto fasteners of charging flap unit -2-.

Volkswagen ID.4. Removing and installing charging flap

Removing and installing LED module for charging socket 1 [L263]

Removing

  • Remove charging flap unit ⇒ Rep. gr. 55 ; Removing and installing charging flap unit .
  • Unscrew bolts -2-.
  • Remove LED module for charging socket 1 - L263- -1-.

Volkswagen ID.4. Removing and installing LED module for charging socket 1 [L263]

Installing

Install in reverse order of removal, observing the following:

Tightening torques

  • ⇒ Rep. gr. 55 ; Assembly overview - charging flap unit

Volkswagen ID.4 (E21) 2021-2025 Service Manual

Charging flap unit

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