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Volkswagen ID.4 Owners & Service Manuals

Volkswagen ID.4: Lower suspension link, swivel joint

Volkswagen ID.4 (E21) 2021-2025 Service Manual / Running gear, axles, steering / Front suspension / Lower suspension link, swivel joint

The overview is shown for the left side of the vehicle as an example.

Volkswagen ID.4. Assembly overview - suspension link, swivel joint

  1. Wheel bearing housing
  • ⇒ Rep. gr. 40 ; Assembly overview - wheel bearing
  • ⇒ Rep. gr. 40 ; Removing and installing wheel bearing housing
  1. Nut
  • Renew after removing
  • M12 × 1.5
  • Nut M12: 60 Nm
  • Nut M14: 110 Nm
  1. Bush
  2. Swivel joint
  • ⇒ Rep. gr. 40 ; Removing and installing swivel joint
  1. Nut
  • Qty. 3
  •  Renew after removing
  • Nut M10: 40 Nm + 45º
  • Nut M12: 100 Nm
  1. Suspension link
  • ⇒ Rep. gr. 40 ; Removing and installing suspension link
  1. Stone deflector for suspension link
  2. ⇒ Rep. gr. 40 ; Removing and installing stone deflector for suspension link
  3. Spreader rivet
  • Qty. 3
  1. Bolt
  • Renew after removing
  • M14 × 1.5 × 85
  • 130 Nm +180º
  1. Bolt
  • Renew after removing
  • M 12 × 1.5 × 80
  • 70 Nm +180º
  1. Suspension link mounting, front
  • ⇒ Rep. gr. 40 ; Renewing front suspension link bush
  1. Suspension link mounting, rear
  • ⇒ Rep. gr. 40 ; Renewing suspension link bush, rear
  1. Subframe
  • ⇒ Rep. gr. 40 ; Assembly overview - subframe
  1. Nut
  • Renew after removing
  • M12 × 1.5
  1. Weld nut

Front left speed sensor - G47- and front right speed sensor - G45- will henceforth be referred to as "speed sensor".

Front left vehicle level sender - G78- and front right vehicle level sender - G289- will henceforth be referred to as "vehicle level sender".

Removal and installation are described for the left side of vehicle as an example

Removing

  • Remove wheel ⇒ Rep. gr. 44 ; Removing and installing wheel .
  • Remove stone deflector for suspension link ⇒ Rep. gr. 40 ; Removing and installing stone deflector for suspension link .

Vehicles with vehicle level sender

  • Remove vehicle level sender from suspension link ⇒ Rep. gr. 43 ; Removing and installing front vehicle level sender [G78]/[G289] .

All vehicles (continued)

  • Unscrew nuts -3-.
  • Pull suspension link -2- downwards -arrow A- off swivel joint.
  • Pull wheel bearing housing -1- outwards in direction of -arrow B-.
  • Swing wheel bearing housing -1- outwards to relieve tension from suspension link -2-.

Volkswagen ID.4. Removing and installing suspension link

  • Unscrew bolt -4- while counter-holding at nut -2-.
  • Unscrew bolt -5-.
  • Pull suspension link -1- out of subframe -3-.

Volkswagen ID.4. Removing and installing suspension link

Installing

Install in reverse order of removal, observing the following:

Vehicles with vehicle level sender

  • Carry out required function/functions using ⇒ Vehicle diagnostic tester ⇒ Rep. gr. 00 ; Access to diagnoses .

All vehicles (continued)

Tightening torques

  • ⇒ Rep. gr. 40 ; Assembly overview - suspension link, swivel joint

Removing and installing swivel joint

Special tools and workshop equipment required

  • ball joint puller - 3287AFront

left vehicle level sender - G78- and front right vehicle level sender - G289- will henceforth be referred to as "vehicle level sender".

Removal and installation are described for the left side of vehicle as an example.

Tools and auxiliary equipment required:

  • Torx T40, commercially available

Removing

Vehicles with all-wheel drive:

  • Loosen threaded connection of drive shaft ⇒ Running gear, axles, steering; Rep. gr. 40 ; Drive shafts; Loosening and tightening threaded connections of drive shaft .

All vehicles (continued)

  • Remove wheel ⇒ Rep. gr. 44 ; Removing and installing wheel .
  • Remove stone deflector for suspension link ⇒ Rep. gr. 40 ; Removing and installing stone deflector for suspension link .

Vehicles with vehicle level sender

  • Unbolt left vehicle level sender from suspension link ⇒ Rep.

    gr. 43 ; Removing and installing front vehicle level sender [G78]/[G289] .

All vehicles (continued)

Vehicles with all-wheel drive:

  • Loosen threaded connection of drive shaft.
  • Press drive shaft out of wheel bearing unit ⇒ Running gear, axles, steering; Rep. gr. 40 ; Drive shaft; Removing and installing drive shaft .

All vehicles (continued)

  • Unscrew nuts -3-.
  • Pull suspension link -2- in direction of -arrow A- off swivel joint.
  • Pull wheel bearing housing -1- in direction of -arrow B-.
  • Swing wheel bearing housing -1- outwards to relieve tension from suspension link -2-.
  • Push suspension link upwards.

Volkswagen ID.4. Removing and installing swivel joint

  • Loosen nut -4- of swivel joint -2- without unscrewing it completely.

Important

  • To protect threads, nut -4- must remain screwed onto pin a few turns.
  • Counterhold with commercially available Torx T40 in the process.

NOTICE

Damage to wheel bearing housing from loosened bushes due to incorrectly applied ball joint puller.

  • Ball joint puller must be supported on bush and not on wheel bearing housing.

Volkswagen ID.4. Removing and installing swivel joint

  • Fit ball joint puller - 3287A- -A- with bottom support against bush -3-.
  • Press swivel joint -2- off wheel bearing housing -1- using ball joint puller - 3287A- -A-.
  • Unscrew nut -4-.

Installing

Install in reverse order of removal, observing the following

Vehicles with front vehicle level sender

  • Carry out required function/functions using ⇒ Vehicle diagnostic tester ⇒ Rep. gr. 00 ; Access to diagnoses .

All vehicles (continued)

Tightening torques

  • ⇒ Rep. gr. 40 ; Assembly overview - suspension link, swivel joint

Removing

Removal and installation are described for the left side of vehicle as an example.

Spreader rivets with pins for pressing inwards

  • Press pins -arrows- in all spreader rivets -2- inwards.
  • Lever off spreader rivets with commercially available plastic wedge, and detach stone deflector for front suspension link -1-.
  • Remove pins -arrows- from suspension link from above.

Volkswagen ID.4. Removing and installing stone deflector for suspension link

All vehicles (continued)

Spreader rivets with pins for pulling out

  • Pull out pins -arrows- of all spreader rivets -2-.
  • Lever off spreader rivets using commercially available plastic wedge, and detach stone deflector for suspension link -1-.

Volkswagen ID.4. Removing and installing stone deflector for suspension link

All vehicles (continued)

Installing

Install in reverse sequence of removal.

Special tools and workshop equipment required

  • Assembly tool - T10642-
  • centring pin - T10642/3-
  • press tool - VW412-
  • thrust piece - T10642/4-
  • thrust plate - VW401ARenewal

Renewal procedure is described for left side of vehicle as an example.

Removing

  • Remove suspension link ⇒ Rep. gr. 40 ; Removing and installing suspension link .
  • Note allocation of suspension link bushes.

Volkswagen ID.4. Renewing front suspension link bush

  1. Subframe
  2. Suspension link
  3.  Suspension link mounting, rear
  4. Suspension link mounting, front
  • Screw centring element - T10642/3- -C- into gripping piece - T10642/1- -A-.

Volkswagen ID.4. Renewing front suspension link bush

For greater clarity, the illustration shows both sides of the vehicle.

-I- = left side of vehicle, -II- = right side of vehicle.

  • Position thrust piece - T10642/4- -A- on front suspension link bush -Figure I-.

Volkswagen ID.4. Renewing front suspension link bush

Important

  • Guide -1- must engage in recess in thrust piece - T10642/4- -A-.
  • Guide -1- faces towards vehicle exterior -C-.
  • Arrow on suspension link bush -2- must be aligned with notch in thrust piece - T10642/4- -A-.
  • Notch in thrust piece - T10642/4- on left suspension link faces in opposite direction of travel -B-.
  • Notch in thrust piece - T10642/4- on right suspension link faces in direction of travel -B-.
  • Insert centring pin - T10642/3- -B- through thrust piece - T10642/4- -A- into suspension link bush of suspension link -1- up to seat stop.

Volkswagen ID.4. Renewing front suspension link bush

For greater clarity, the illustration shows both sides of the vehicle.

-I- = left side of vehicle, -II- = right side of vehicle.

  • Use a commercially available felt-tip pen to make a marking -arrow- that is aligned with notch -C- in thrust piece - T10642/4- -A- on left and right -I and II- suspension link -1-.

Volkswagen ID.4. Renewing front suspension link bush

  • Position tube - T10642/2- -B- on thrust plate - VW401A- -G-.
  • Fit suspension link -2- with thrust piece - T10642/4- -D- onto tube - T10642/2- -B-.

Volkswagen ID.4. Renewing front suspension link bush

Important

  • Bevelled edges of suspension link -2- must face upwards.
  • Insert gripping piece - T10642/1- -A- with centring element - T10642/3- -C- into thrust piece - T10642/4- -D-.
  • Press out front bonded rubber bush -1- using press tool - VW412- -H-.

Installing

For greater clarity, the illustration shows both sides of the vehicle.

-I- = left side of vehicle, -II- = right side of vehicle.

  • Position suspension link bush -3- on left -I- suspension link -2-.

Important

  • Marking -1- on suspension link bush must be aligned with previously made marking -arrow- on left or right suspension link -2-.

Volkswagen ID.4. Renewing front suspension link bush

  • Position tube - T10642/2- -A- on thrust plate - VW401A- -G-.
  • Fit suspension link -2- with thrust piece - T10642/4- -F- onto tube - T10642/2- -A-.

Important

  • Bevelled edges on suspension link -2- must face downwards.
  • Insert gripping piece - T10642/1- -D- with centring element - T10642/3- into thrust piece - T10642/4- -F-.
  • Press in front suspension link bush -1- using press tool - VW412- -E-.

Volkswagen ID.4. Renewing front suspension link bush

  • Install suspension link ⇒ Rep. gr. 40 ; Removing and installing suspension link .

Special tools and workshop equipment required

  • Assembly tool - T10642-
  • press tool - VW412-
  • thrust plate - VW401AID.

Removing

  • Remove suspension link ⇒ Rep. gr. 40 ; Removing and installing suspension link .
  • Note allocation of suspension link bushes.
  1. Subframe
  2. Suspension link
  3. Suspension link mounting, rear
  4. Suspension link mounting, front

Volkswagen ID.4. Renewing suspension link bush, rear

  • Screw centring element - T10642/5- -E- into gripping piece - T10642/1- -A-.

Volkswagen ID.4. Renewing suspension link bush, rear

  • Position tube - T10642/2- -B- on thrust plate - VW401A- -G-.
  • Fit suspension link -2- with thrust piece - T10642/6- -F- onto tube - T10642/2- -B-.

Volkswagen ID.4. Renewing suspension link bush, rear

Important

  • Bevelled edges of suspension link -2- must face downwards.
  • Insert gripping piece - T10642/1- -A- with centring element - T10642/5- -E- into thrust piece - T10642/6- -F-.
  • Press out rear suspension link bush -1- with press tool - VW412- -H-.

Volkswagen ID.4. Renewing suspension link bush, rear

Installing

  • Position tube - T10642/2- -B- on thrust plate - VW401A- -G-.
  • Fit suspension link -2- with thrust piece - T10642/6- -F- onto tube - T10642/2- -B-.

Important

  • Bevelled edges of suspension link -2- must face downwards.
  • Insert gripping piece - T10642/1- -A- with centring element - T10642/5- -E- into thrust piece - T10642/6- -F-.
  • Press in rear suspension link bush -1- with press tool - VW412- -H-.
  • Install suspension link ⇒ Rep. gr. 40 ; Removing and installing suspension link .

Volkswagen ID.4 (E21) 2021-2025 Service Manual

Lower suspension link, swivel joint

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